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Zero-point-systems

The efficient zero-point clamping system
With technological superiority the zero-point system from AMF has virtually revolutionised the zero-point clamping technology market. The highly precise clamping modules with high draw-in, locking and holding forces ensure perfect clamping in the widest range of applications.

Extensive diversity and high repetition accuracy go without saying. The system demonstrates its strengths in daily production: optimised fixture and tool change ensure minimum set-up times and maximum efficiency.

Economical, strong, precise Zero-point clamping technology from AMF

Increase of machine running time
Up to 90% less set-up time
Uniform interface for all machines
High repetition accuracy < 5µm
Positioning and clamping in one operation
High holding force of up to 105 kN, high pull-in and locking force of up to 40 kN
Stainless steel
Form fit
Large intake catchment

Innovative technology that pays off quickly
The multitude of high-quality clamping and automation modules, clamping stations, adapters and other accessories make AMF zero-point clamping technology so flexible. The fast and precise workpiece and fixture changeover ensures an enormous increase in machine operating times.

Increase productivity and profits in your factory, too – no matter whether you are established in machine building, in the automotive supplier, food, pharmaceutical or chemical industry. We will be delighted to explain how to use the AMF zero-point clamping system specifically in your factory and which potential savings you can exploit for your production.

Take advantage of our zero-point clamping technology for your next project. We will be happy to advise you!

6 components for perfect clamping

5 bar compressed air for opening with the air hydraulic pump

Absolutely insensitive to lateral and pull forces that arise. Precision ground support surfaces made of hardened stainless steel for plane-parallel clamping ≤ 0.005 mm.
Hardened piston - the combination of form fit and self-locking results in reliable and constant clamping.
Precision balls for optimal power transmission as well as vibration-inhibiting and wear-resistant use.
Ball support made of stainless steel seals the clamping module against dirt and liquids.
Robust plate springs for maximum pull-in, closing and holding forces.
Module floor with integrated air jet function.
-The low installation depth of the clamping modules of 22 mm permits a height of the base plate of only 28 mm (without blow out, only 24 mm).

Represents good value from the ground up- the K10.2 clamping module

Zero-point clamping does not have to be expensive. With the K10.2 clamping module we offer you the best technology at a favourable price.
The advantages speak for themselves:

Outstanding price-performance ratio
Drastically reduced tooling time
Immediate improvement of productivity
Repeat accuracy < 5um
Stainless steel
Form fit
Fitting depth of only 22 mm!

Drastically reduced set-up times guarantee you will experience a rapid rationalisation effect

If previously 120 mins had to be invested in four tooling procedures in a shift, the use of the AMF Zero Point System will reduce this to only 8 mins. Rapid switching of equipment and workpieces as well as tooling in parallel with operating time outside of the machine results in the rationalisation effect described. The savings in our customer example of €140.250 per year, for three-shift production utilisation, guarantees rapid amortisation of the invested amounts of approx. €3,750 for a 4-capacity clamping station including accessories.

No. 6204HAInstallation clamping module K10.2

Hydraulic opening.
Pneumatic blow-out.
Opening operating pressure: min. 50 bar - max. 60 bar
Cover and piston hardened.
Repeatability < 0.005 mm.

Order No.	Size	Pull-in/locking force up to [kN]	Holding force [kN]	Blow out	Weight [Kg]
427369	K10.2	10	25	●	0,6

Application:
Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting processing in all areas, also in the food, pharmaceutical and chemical industry.
Note:
The installation clamping module K10.2 is opened with the air-hydraulic pump, order no. 426569, with 5 bar pneumatic input pressure.
The clamping module has high holding, pull-in and locking forces. It is opened hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the pressure lines is possible at all times (module is tensioned pressure-free).
The clamping module with blow-out and support control has two connections: 1x hydr. opening (1)
1x pneum. blow-out and support control (3). (The pneumatic blow-out and support control can optionally be connected.)
On request:
- Installation diagrams

Order no.	Size	dia. D	dia. DN	dia. D1	H	HA	dia. LK	M	T
427369	K10.2	112	22	50	30	8	77	M6	22

No. 6204IHA Installation clamping module K10.2 with 4-way indexing

Hydraulic opening.
Pneumatic blow-out.
Opening operating pressure: min. 50 bar - max. 60 bar
Cover and piston hardened.
Repeatability < 0.005 mm.

Order no.	Size	Pull-in/locking force up to [kN]	Holding force [kN]	Blow out	Weight [Kg]
428490	K10.2	10	25	●	0,6

Application:
Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting processing in all areas, also in the food, pharmaceutical and chemical industry.
The indexing function of the clamping module prevents the pallet from twisting, enabling exact positioning every 90°.
Note:
The installation clamping module K10.2 with 4-way indexing is opened with the air-hydraulic pump, order no. 426569, with 5 bar pneumatic input pressure.
The clamping module has high holding, pull-in and locking forces. It is opened hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the pressure lines is possible at all times (module is tensioned pressure-free).
The clamping module with blow-out and support control has two connections: 1x hydr. opening (1)
1x pneum. blow-out and support control (3). (The pneumatic blow-out and support control can optionally be connected.)
On request:
- Installation diagrams

Order no.	Size	dia. D	dia. DN	dia. D1	H	HA	K F6	dia. LK	M	T
428490	K10.2	112	22	50	30	8	8	77	M6	22

No. 6204S2HA-001 Double clamping station

Hydraulic unlocking.
Pneumatic blow-out.
Clamping modules‘ contact surface: Steel, stainless and hardened.
Base plate: Steel, unhardened.
Repetition accuracy < 0.005 mm.

Design:
Hydraulic clamping station for optimised clamping times on machine tables with distance between slots of 63, 100 and 125 mm. Clamping is with M12 socket head screws. At least two fitting holes are attached for alignment.
The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-mounted, and the integrated blow-out function can be individually connected.
Advantage:
Low overall height of only 36 mm.

No. 6204S4HA-001 Quadruple clamping station

Hydraulic unlocking.
Pneumatic blow-out.
Clamping modules‘ contact surface: Steel, stainless and hardened.
Base plate: Steel, unhardened.
Repetition accuracy < 0.005 mm.

Order no.	Size	Pull-in/locking force up to [kN]	Holding force [kN]	Blow out	Weight [Kg]
427500	K10.2	4 x 10	4 x 25	●	30

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